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PROJECT 02

Albany International · Development and Integration

Statistical Process Control System

$35Kprojected annual savings
01

Objectives

  • Add statistical context to key quality characteristics
  • Detect and locate sources of special-cause variation
  • Identify quality issues earlier in the manufacturing process
02

Approach

  • VBA-based Excel operator interface
  • Nelson rule detection within I-MR and xBar-s control charts
  • Reaction plan that helps operators identify sources of variation
03

Results

  • Earlier intervention reduced material waste and improved efficiency
  • $35,000 in projected annual manufacturing savings
  • Reusable framework for future processes
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